您好!欢迎访问德尔塔仪器官方网站
应用解决方案

销售热线

0769-83110798

德尔塔邮箱

gaoshengkeji@163.com

PTC电热元件两极之间爬电距离限值是多少?
发表时间:2023-04-28 14:54:04
案例问题

某PTC电热元件暖风机,PTC电热元件两极之间工作电压为220V,微观污染等级3级,两电极之间PTC材料功能性绝缘爬电距离限值是多少?

图1  PTC电热元件两极之间PTC材料爬电距离


图2 PTC电热元件
(图片均为实拍图)

对此有不同的观点:

观点1:因为是污染等级3级,GB 4706.1-2005《家用和类似用途电器的安全 第1部分:通用要求》标准29.2.4条款表18注1“对于工作电压小于250V且污染等级1和2的PTC电热元件,PTC材料表面上的爬电距离不必大于相应的电气间隙”情况不适用,所以爬电距离限值就是表18中的3.2 mm(220V,P=3, Ⅲa/Ⅲb材料组别)。

观点2:这个部位爬电距离限值 = 电气间隙限值1.0 mm。

哪一个观点更合理?

案例分析

2021年6月,IEC/TC61国际电工委员会第61家用电器技术委员会网络全体会议讨论了这个问题并给出了回答,详见附件的决议及其翻译内容。

附件:02g - AG28 Report 2021 web meeting

Reference

参考号

Date

日期

Sheet No.

决议单号

IEC 60335-1:1991, 3rd Ed.

8.1.4 

DSH-492

Standard

标准

Subclause(s)

条款

Keywords、

关键词

IEC 60335-1:2016 Ed5.2

29.2.4


-Creepage distance limit

爬电距离限值

-PTC material

PTC 材料

Question 问题

Note 1 of table 18 in clause 29.2.4 of IEC 60335-1 Ed5.2 reads,

For PTC heating elements, the creepage distances over the surface of the PTC material need not be greater than the associated clearance for working voltages less than 250 V and for pollution degrees 1 and 2. However, the creepage distances between terminations are those specified in the table.


IEC 60335-1 Ed5.2第29.2.4条表18中的注释:

对于工作电压小于250V且污染等级1和2的PTC电热元件,PTC材料表面上的爬电距离不必大于相应的电气间隙。但其端子间的爬电距离按本表规定。


For a PTC heating element in fan heater, what creepage distance limit is the creepage distances over the surface of the PTC material(L and N, pollution degree=3, working volage=220V)?


对于暖风机中的PTC发热体,PTC材料表面的爬电距离限值是多少(L和N,污染等级=3,工作电压=220V)?




Figure  creepage distance over PTC heating element material between L and N

图 PTC 电热元件材料表面上L 和 N 之间的爬电距离


Opinion 1: since the PD is 3 rather than 1 or 2 mentioned in note 1 of table 18, note 1 is not applicable, then the value 3.2 mm (P=3,<250V, Ⅲa/Ⅲb)in table 18 is applicable.


观点1:由于污染等级为3,而不是表18注1中的污染等级1或2,所以注1不适用,则表18中的值3.2mm(P=3,<250V,Ⅲa/Ⅲb)适用。


Opinion 2: having considered

-PTC heating element material is “semi-conductor”, rather than conductor like copper or plastic insulation material, special material special requirement.


观点2:考虑到PTC发热体材料是“半导体”,而不是像铜或塑料绝缘材料那样的导体,特殊材料特殊要求。

Figure  Resistance R~Temperature T of PTC heating element

图 PTC电热元件:电阻R~温度T


- 29.1.4 of IEC 60335-1 reads, clearance limit for PTC heating element is 1mm.


根据IEC 60335-1 的 29.1.4,PTC电热元件的间隙限值为1mm。


-PTC heating element material is inorganic material rather than “pure ceramics”, note 2 in table 18 is not applicable.Otherwise it does not track, creepage distances need not be greater than the associated clearance limit (see note 2 in table 18).


PTC 发热元件材料是无机材料而不是“纯陶瓷”,表 18 中的注释 2 不适用。对于不会发生漏电起痕的材料,爬电距离不必大于相应的电气间隙(见表18中的注释2)。


-PD=1 or 2, 220V, the creepage distances over the surface of the PTC material need not be greater than the associated clearance(see note 1). On the other hand, PD=3, the creepage distances over the surface of the PTC material need shall be greater than the associated clearance (limit).


污染等级1 或 2,220V,PTC材料表面的爬电距离不必大于相应的电气间隙(见注 1)。另一方面,污染等级3,PTC材料表面上的爬电距离需要大于相应的间隙(限值)。


-clause 5.2.2.6 of IEC 60664-1 reads, Creepage distance limit ≥ associated clearance limit


根据IEC 60664-1 的第 5.2.2.6 条,爬电距离限值≥相应间隙限值


the creepage distances limit over the surface of the PTC material is 1.0mm(associated clearance limit)


PTC材料表面的爬电距离限值为1.0mm(相应电气间隙限值)


Which opinion is correct?


哪种观点是正确的?

Proposed MT23 Answer

MT23维护组回复

Answer:

回答:


The outcome of opinion 2 is correct but not completely for the reason given since PTC heating elements are not insulation material.


观点2的结果并不完全正确,因为PTC电热元件不是绝缘材料。


Opinion 1 is not correct unless you can prove that PTC material is Material group Ⅲa and consider it as insulation material.


观点1是不正确的,除非能证明PTC材料是材料组Ⅲa并将其视为绝缘材料。


Reason:

原因:


You cannot apply Note 1 across the surface since you are in pollution degree 3 – The distance between terminations will generally depend on how the heating element is mounted.
Note 2 is not relevant since it only refers to “For glass, ceramics and other inorganic insulating materials”. PTC heating elements are not insulating material.
A creepage distance can never be less than its associated clearance – that is impossible. (See 5.3.2.5 of IEC 60664-1 ED3 below)


不能在整个表面应用注1,因为处于污染等级3 – 端子之间的距离通常取决于加热元件的安装方式。

注2不相关,因为它仅指“用于玻璃、陶瓷和其他无机绝缘材料”。PTC电热元件不是绝缘材料。

爬电距离永远不会小于其相应的电气间隙——这是不可能的。(参见下面 IEC 60664-1 ED3 的 5.3.2.5)


5.3.2.5 Relationship of creepage distance to clearance

A creepage distance cannot be less than the associated clearance so that the shortest creepage distance possible is equal to the required clearance. However, there is no physical relationship, other than this dimensional limitation, between the minimum clearance in air and the minimum acceptable creepage distance.


5.3.2.5 爬电距离与电气间隙的关系

爬电距离不会小于相应的电气间隙,所以最短的爬电距离有可能是等于要求的电气间隙。但是,除此尺寸限值外,在空气中的最小电气间隙和最小可接受的爬电距离之间没有物理关系。


Creepage distance less than the clearance required in case A of Table F.2 may only be used under conditions of pollution degree 1 and 2 when the creepage distance can withstand the voltage required for the associated clearance (Table F.2).For testing, see 6.2.


在表F.2中的案例A中,爬电距离限值要求小于电气间隙的情况仅适用于以下情况:

在污染等级1和2,当爬电距离可以承受相应电气间隙所需的电压时(表F.2),此时爬电距离可以承受相关电气间隙所要求的电压(表F.2)。供测试用,见6.2。


5.3.4 Dimensioning of creepage distances of functional insulation

Creepage distance of functional insulation may be Dimensioned as specified in Table F.5 corresponding to the steady-state working voltage across the creepage distance considered.

NOTE The values of Table F.5 can be used for functional insulation however different values of creepage distance can be appropriate.

When the steady-state working voltage is used for dimensioning, it is allowed to interpolate values for intermediate voltages. When interpolating, linear in interpolation shall be used and values shall be rounded to the same number of digits as the values picked up from the tables.


5.3.4 功能性绝缘爬电距离的尺寸

功能绝缘的爬电距离可按表 F.5 的规定确定尺寸对应于所考虑的爬电距离两端的稳态工作电压。

注:表 F.5 的值可用于功能绝缘,但不同的爬电距离值可能是合适的。

当使用稳态工作电压进行尺寸标注时,允许对中间电压值进行插值法计算。插值时,应使用线性插值,值应四舍五入到与从表中选取的值相同的位数。


Above NOTE text is important, so we can ignore IEC 60664-1.


上面的 NOTE 文本很重要,所以我们可以忽略IEC 60664-1。


The clearance for functional insulation is given in 29.1.4 and in this case the Table 16 value applies i.e. 1,5 mm. This is completely consistent with NOTE 1 in Clause 29 and the 2nd paragraph of 5.3.2.5. However, this can be reduced to 1 mm for PTC heating elements (going across the surface) according to 29.1.4. These values are irrespective of pollution degree.


功能绝缘的间隙在 29.1.4 中给出,在这种情况下,表16的值适用,即1.5mm。这与第 29 章中注1和5.3.2.5第2段完全一致。但是,根据29.1.4,对于 PTC电热元件(穿过表面),这可以减少到1mm。这些值与污染等级无关。


So taking account of the above, the creepage distance across the surface of the PTC heater element in pollution degree 3 cannot be less than 1 mm unless the appliance complies with Clause 19 when the creepage distance is short-circuited.


因此,考虑到上述情况,污染等级3的PTC电热器元件表面的爬电距离不能小于1mm,除非器具在爬电距离短路时符合第19章要求。


But for this case the voltage is 220 V and if you interpolate between the Material Group 1 Pollution degree 3 values at 125 V and 250 V for 220 V you get 2.332 mm {= 1.8 + 95 × [(2.5 – 1.8)/125]} which is less than the measured value of 2.39 mm. So in our opinion, the construction is OK even if you ignore the above. 


但对于这种情况,电压为220V,如果在125V的材料组1污染等级3和250V的 220 V 值之间进行插值,将得到2.332mm {= 1.8 + 95×[(2.5–1.8)/125] }小于2.39mm的测量值。所以在我们看来,即使忽略上述内容,结构也是OK的。

TC 61 Decision

TC61决议

Confirmed.

确认。



标准条款


GB 4706.1-2005《家用和类似用途电器的安全 第1部分:通用要求》(IEC 60335-1:2004,IDT )标准


29. 1.4 对于功能性绝缘,表16的值是适用的。但如该功能性绝缘被短路时器具仍符合第 19章要求,则不规定其电气间隙。绕组漆包线导体,作为裸露导体考虑,不需要测量在漆包线交叉点上的电气间隙。

PTC电热元件表面之间的电气间隙可减小至 1mm。

通过测量,如果需要,通过试验确定其是否合格。

29.2.4 功能性绝缘的爬电距离不应小于表18的规定值。但如该功能性绝缘被短路时器具仍符合第19章要求,爬电距离可减小。

表18 功能性绝缘的最小爬电距离



通过测量检查其符合性。